Manufacturing

Custom Manufacturing for the Lean Business Environment

At CCM, we offer a one-stop shop for custom contract manufacturing services. Our lean approach, called cellular manufacturing, is designed to cut waste, reduce production time and improve quality. As a result, our customers enjoy high-quality products, flawlessly executed, delivered on time, within budget and without headaches or hassles. This cellular structures gives us the flexibility to adeptly operate in both a high-mix, low-volume and high-volume, low mix situations.

We are fully-equipped to produce quick turnaround prototypes and short-run orders as well as large volumes of quality goods such as encasements, chassis and other structural components.

Our manufacturing services include:

  • Sheet metal fabrication
  • Tool, die, design and build for high volume stampings
  • Complete mechanical and electro-mechanical assembly
  • Dedicated rapid response prototype cells
  • Early design involvement

Cellular Manufacturing: A Better Process

With careful consideration of fundamental manufacturing practices, we have adopted a highly efficient cellular manufacturing process. This brings together all of the people, equipment and materials required for processing a single product or family of products to a single cell on the manufacturing floor.

Each customer has a single point of contact for all of their needs. A quality engineer is dedicated to each cell to ensure supplies are never interrupted, upside demand is always met, and a strong efficient supply chain is in place.

The result is:

  • Fewer defects
  • Lower inventory levels
  • Shorter lead times.
  • Reduced non-value add operations
  • Stronger accountability with a single point of contact
  • Greater flexibility to expand as needed

This simplified process is a sharp departure from the more complex, rigid methods of traditional manufacturing, which scatters component parts and subassemblies as well as responsibilities for those goods over long distances and separate groups of workers

Quality: Our Primary Commitment

We are an ISO 9001:2008 company, and we are committed to total customer satisfaction. We focus on continual improvement in our products and production processes satisfy the needs and expectations of its customers and deliver on-time, defect free products and services.

With our cellular manufacturing approach, the quality function serves as a dedicated support to each cell. The customer cells have a dedicated Quality Engineer to help develop quality plans and initiate continuous improvement activities. Data driven results reduce variation, and increase manufacturing throughput.

Quality System

  • ITAR Certified (2008)
  • ISO 9001:2008

Control Plans

  • First Article Inspection Report
  • Failure Mode Effects Analysis
  • Control Plans
  • Work Instructions

Quality Support

  • Dedicated Quality Engineer
  • Dedicated Quality area
  • Monthly defect trend analysis for each Manufacturing Cell